DS1280 Brass Wire Cut EDM Machine

â—Š Flagship ultra-large Wire EDM machine designed for extreme heavy-duty machining and oversized workpieces.

◊ Features 1200 × 800mm XY-axis travel, providing the largest machining range in the series.

◊ Handles extra-large workpieces up to 1700 × 1250 × 495mm with exceptional processing capability.

â—Š 500mm Z-axis travel and 470mm submerged machining height enable powerful thick-workpiece machining.

â—Š 10,000kg machine weight ensures outstanding rigidity, stability, and vibration resistance.

â—Š Equipped with a 5-axis control system to maintain high precision across large-scale machining applications.

Specification

Main Unit Unit DS1280
  X-Y Axis Travel   mm   1200×800
  U-V Axis Travel   mm   200×200
  Z Axis Travel   mm   500(Max.submerged machining height:470)
  Max.Machinable Component Size   mm   1700*1250*495
  Max.Workpiece Loading Capacity   Kg   5000
  Worktable Height from Ground   mm   990-1030
  Number of Programmable Axes   5 axes (X,Y,Z,U,V)
  Worktable Dimensions   mm   1520*1080
  Max.Traverse Speed   mm/min   1500
  Machinable Wire Diameter   mm   0.15-0.3
  Max.Spool Loading Capacity   Kg   10
  Max.Wire Tension   Kg   0.5~2.4
  Max.Wire Take-up Speed   m/min   18
  Max.Taper Machning Angle mm   ±15°/80(Wide-angle eyepiece required for 80°)
  Machine Weight   Kg   10000
  Machine Dimensions   mm   4900*4100*3000
  Water Tank Capacity   L   3700
Max.Machining Current 15A Number of Simultaneously
Controlled Axes
7 axes with 6-axis simultaneous control
Pulse Control Power Supply Unit Optimal Frequency Control System Min.Input Resolution 0.0001mm
Best Surface Roughness Ra≤0.3μm G00 Rapid Traverse Speed max.1500.0 mm/min
Operating Memory 16GB Positioning Drive System Equipped with optical scale full closed-loop control
Storage Device 256GB Solid State Drive(SSD) Axis Compensation XYZUV axes/Backlash compensation/Pitch compensation
Input Interface RJ-45 network access/Keyboard+Mouse /USB flash drive Program Editing Background editing during machining,program simulation+emulation
Display Device 21.5-inch touch screen Graphic Display XY plane and UV plane 3D simulation output
Keyboard Type Standard keyboard Network Function Supports wired and wireless network transmission
Coordinate Control Mode Incremental /Absolute Max.Power Consumption 13KW
Max.Input Value 9999.9999 Max.Cutting Speed 250mm²/min  (0.25 wire)
User Machining Condition Parameters 1000 sets of parameter control Medium Type Deionized water
Max.Available Compensation Values 1000 sets Standard Water Resistance 45-50KQ
Max.Readable Line Number Range NO0000 to N99999 Filter Paper Core Standard 5μ
Number of Coordinates 7

 

System Configuration

Intelligent Positioning System

Function Introduction

The self-developed and produced controller has a high-precision LCD operation interface. During operation and processing, the interface is clear at a glance and the humanized operation can greatly improve the cost and efficiency of the service. The human-computer interaction is simple and easy to understand.

Features

There are regular, taper, upper and lower special-shaped cutting, and the accuracy is ensured by spark alignment and edge finding. It can edit programs, simulate inspection programs, and track and inspect graphics in real time to meet various cutting needs and ensure cutting quality and accuracy.

AUTO Automatic Processing

Function Introduction

AUTO is an automatic processing mode that can be used by inexperienced personnel. Users only need to select “processing material”, “machine head position”, “wire diameter”, “workpiece thickness”, “number of cuts” and “others”. The system automatically generates matching discharge parameters.

Characteristic

Select the electrode wire diameter, workpiece material, workpiece thickness and other data, the processing parameters are automatically found and transmitted, and the software program automatically generates a two-dimensional graph to avoid processing errors. Efficient AR intelligent control, real-time intelligent corner control. Excellent first-knife cutting efficiency, high processing power efficiency, and ultra-fast cutting speed.

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